Matsakaicin Modulolin layi

Screw Linear Module na'ura ce da aka ƙera don samar da madaidaicin motsi na linzamin kwamfuta a tsarin sarrafa kansa da tsarin masana'antu. Yana amfani da tsarin dunƙulewa -yawanci dunƙule ball ko dunƙule gubar{2}}don juyar da motsin juyawa zuwa motsin layi madaidaiciya-. Ana amfani da waɗannan samfuran ko'ina inda ake buƙatar daidaito, maimaitawa, da motsi mai sarrafawa.

Screw Linear Modules sune na'urori masu mahimmanci na inji da ake amfani da su don sarrafa motsin layi ta hanya mai inganci da inganci. Sun ƙunshi dunƙule gubar, mota, titin dogo, da rukunin gidaje. A jigon ƙirar su shine dunƙule gubar, wanda ke juyar da motsin juyawa daga injin zuwa madaidaiciyar motsi na layi. Hanyar dogo na jagora tana aiki don tabbatar da cewa abubuwan da ke motsawa suna tafiya cikin sauƙi kuma ba tare da sabawa da dole ba. Gidajen yana ba da tallafi da kariya, yana sa ƙirar ta kasance mai ɗorewa kuma abin dogaro na dogon lokaci-.

Tsarin asali na Module Linear Screw ya haɗa da dunƙule shaft (ƙuƙuman ƙwallon ƙwallon ƙafa ko screw gubar), injin (servo, stepper, ko AC/DC), taron goro, da tsarin jagora na madaidaiciya. Motar tana jujjuya dunƙule, yana sa goro ya motsa tare da tsayinsa, yana turawa ko ja kayan da aka makala. Yawancin kayayyaki kuma sun haɗa na'urori masu auna firikwensin da masu sarrafawa don haɓaka daidaiton matsayi. Ƙirƙirar ƙirarsu mai ƙaƙƙarfan ƙira ta sa su dace da manyan aikace-aikace{3}} yayin da suke ci gaba da aiki mai sauƙi.

Ƙa'idar aiki na Module Linear Screw: Ƙa'idar watsawa ta karkace bisa dunƙule goro - Lokacin da motar ta motsa dunƙule don juyawa, goro ba zai iya juyawa tare da dunƙule ba saboda ƙarancin zaren kuma yana iya motsawa a madaidaiciyar layi tare da axis ɗin dunƙule; Tsarin jagora yana ƙuntata motsi na radial da juyawa na goro, yana tabbatar da cewa yana tafiya daidai tare da yanayin layi. Screws na ƙwallo suna rage juzu'i ta hanyar ƙwallo, suna samun ingantaccen watsawa na 85% -95%; Trapezoidal dunƙule shi ne zamewa gogayya tare da ƙananan inganci (20% -40%), amma yana da ƙananan farashi da kaddarorin kulle kai (nauyin baya motsawa bayan gazawar wutar lantarki).

Kuna marhabin da kallon ƙarin ayyuka ko ziyarci gidan yanar gizon mu ta Youtube: https://www.youtube.com/@tallmanrobotics

Ƙwallon Ƙwallon Ƙwallon Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa na Ƙwaƙwalwa na Ƙwa ) ya yi yana da TMS masu zuwa -CM:

Module mai layi na Ball Screw don Kura{0}}asashen hujja daga Tallman Robot suna da jerin TMS masu zuwa{1}}CR

Module Module mai tsayi mai tsayi don Muhalli na Gabaɗaya TM{0}}SL-CM

Murfin gabobi Tabbacin Ruwa Lead Screw Modules Linear TM-SF

Matsakaicin Modulolin layisuna da mahimmanci a masana'antu daban-daban. A cikin masana'anta sarrafa kansa, suna sanya kayan aiki, tara sassa, da sarrafa kayan da daidaito. Masana'antar semiconductor ta dogara da su don sarrafa wafer mai laushi da tsarin dubawa. Kayan aikin likita, kamar na'urorin hoto da kayan aikin tiyata na mutum-mutumi, suma suna amfani da waɗannan samfuran don motsi mai sarrafawa. Bugu da ƙari, ana samun su a cikin injin marufi, injinan CNC, da firintocin 3D, inda motsi mai maimaitawa yana da mahimmanci.

Menene matakan kiyayewa don shigarwa da kuma gyara na'urori masu linzamin linzamin ƙwallon ƙwallon ƙafa?

Shigarwa da ɓata ƙwalwar ƙirar linzamin linzamin ƙwallon ƙwallon kai tsaye suna shafar daidaitonsu, rayuwar sabis, da kwanciyar hankali na aiki. Wajibi ne a ba da kulawa ta musamman ga matsayi na inji, ma'aunin ƙarfi, da daidaita ma'auni. Takamaiman kiyayewa sune kamar haka:

1. Shiri kafin shigarwa don Screw Linear Module

1). Binciken sashi

Bincika idan dunƙule yana jujjuya sumul (ba tare da cunkoso ko hayaniya ba), idan faifan dogo na jagora yana motsawa da kyau, kuma idan akwai wasu abubuwa na waje a cikin tsarin kewaya ƙwallon ƙwallon; Tabbatar da cewa ƙirar ƙirar ta yi daidai da girman shigarwa, kuma tabbatar da ko sigogi kamar dunƙule gubar da ƙimar ƙima sun cika buƙatun ƙira.

2). Maganin tushe don Module Linear Screw

Fuskar tushe na shigarwa ya kamata ya zama lebur (kuskuren kwanciyar hankali Kasa da ko daidai da 0.1mm / m), mai tsabta, kuma idan ya cancanta, yi amfani da takarda yashi don cire burrs; Idan tushe shine ɓangaren welded, yana buƙatar yin maganin tsufa don kawar da damuwa na ciki da kuma guje wa nakasar da ke shafar daidaiton tsarin a cikin mataki na gaba.

2. Maɓalli masu mahimmanci na shigarwa na inji don Screw Linear Module

1). Gyaran tsarin

Yi amfani da hanyar "matakin diagonal{0}}ta{1}}mataki na matsawa' don gyara tsarin (kamar a hankali ƙara M6 bolts tare da 20% -50% -100% juyi, ƙarfin juyi 8-10N · m), don hana damuwa na gida daga haifar da nakasar tushe; Ya kamata a manne da saman shigarwa a kasan tsarin, kuma ana iya bincika tazarar tare da ma'aunin ji (ya kamata ya zama ƙasa da 0.02mm), in ba haka ba ana buƙatar ƙara shims don daidaitawa.

2). Daidaitawar daidaitawa

Use a dial gauge to calibrate the parallelism between the module and the motion reference (error ≤ 0.05mm/m), ensuring that the screw axis is parallel to the guide rail and reducing additional torque; Long stroke modules (>1m) yana buƙatar auna a ƙarshen duka biyu da maki uku a tsakiya don guje wa karkatar da tushe da ke shafar daidaito gabaɗaya.

3). Haɗin tuƙi

Lokacin da aka haɗa motar da dunƙule ta hanyar haɗin gwiwa, kuskuren coaxiality ya kamata ya zama ƙasa da ko daidai da 0.1mm, kuma karkatar da kusurwa ya kamata ya zama ƙasa da ko daidai da digiri 0.5, wanda za'a iya daidaita shi ta amfani da kayan aiki na laser; Zaɓin haɗaɗɗiyar ya kamata ya dace da jujjuyawar motar (yawanci sau 1.5 madaidaicin ƙarfin ƙarfi) don guje wa wuce gona da iri da karyewa.

4). Load da shigarwa

Cibiyar nauyi na nauyin ya kamata ya dace da axis na motsi na module, kuma ya kamata a sarrafa eccentricity a cikin 5mm, in ba haka ba zai kara yawan nauyin radial akan layin jagora kuma ya kara lalacewa; Lokacin shigarwa a tsaye, ya zama dole a shigar da na'urorin hana faɗuwa (irin su birki na lantarki, makullai na inji) da gwada ko nauyin ya tsaya tsayin daka lokacin da aka yanke wutar lantarki.

3.Electrical commissioning bayani dalla-dalla na Screw Linear Module

1). Duban waya

Ya kamata a yi amfani da wayoyi na injuna, masu haɗawa, da madaidaicin madaidaicin su kasance daidai da zane-zane, tare da juriya na ƙasa da ƙasa da 4 Ω don guje wa tsangwama na lantarki; Ware wayoyi na layukan wutar lantarki da layukan sigina (tare da tazarar Mafi Girma ko daidai da 30cm) don hana karkatar da sigina ta haifar.

2). Saitunan siga

Kafin kunnawa na farko, tabbatar da cewa sigogin direban motar (kamar halin yanzu, yanki, lokacin haɓakawa) sun dace da injin don guje wa ƙonawa da yawa; Yayin aikin gwaji, fara saita ƙananan gudu (Ƙasa da ko daidai da 50mm/s) da ƙaramin hanzari (Ƙasa ko daidai da 1m/s ²), kuma duba ko motsin yana da santsi.

3). Iyakance daidaitawa

Daidaita ƙayyadaddun inji ko matsayi na sauyawa na hoto don tabbatar da cewa akwai madaidaicin 5-10mm a duka ƙarshen bugun jini don hana haɗari mai tsanani; Ta hanyar saita sigogi masu laushi masu laushi ta hanyar mai sarrafawa, yana aiki azaman kariyar dual don iyakar inji.

4. Daidaitaccen daidaitawa da gwaji don Module Linear Screw

1). Rarraba ramuwa

Yi amfani da interferometer na Laser don gano bayanan baya (yawanci ƙasa da ko daidai da 0.01mm), kuma idan ya zarce juriya, ana iya rama shi ta hanyar ƙarfafa goro (tsarin goro biyu) ko sigogi masu sarrafawa; Gwada daidaiton matsayi a cikin gudu daban-daban (kamar 200mm/s, 500mm/s) don tabbatar da cewa kuskuren a cikin kewayon saurin gabaɗaya yana cikin kewayon da aka yarda.

2). Gudun gwaje-gwaje

Gudun ci gaba na tsawon minti 30, saka idanu da zafin jiki na motar da dunƙule (ya kamata ya zama ƙasa da ko daidai da digiri 60), kuma idan ya yi zafi, duba ko nauyin ya wuce iyaka ko ko man shafawa ya isa; Kula da amo mai aiki (ya kamata ya zama ƙasa da 65dB), ƙarar da ba ta dace ba na iya lalacewa ta hanyar haɗakarwa ko lalacewa, kuma ana buƙatar dakatar da injin don gyara matsala.

5.Maintenance shawarwari bayan shigarwa na Screw Linear Module

Kafin fara aiki na farko, ƙara man shafawa na musamman (mai mai tushen lithium NLGI grade 2) zuwa dunƙule gubar, sa'annan a yi amfani da mai mai mai (ISO VG32) a cikin madaidaicin madaidaicin dogo; Yi rikodin shigarwa da cire bayanai (kamar daidaitawa da daidaiton matsayi) azaman maƙasudin maƙasudin don kiyayewa daga baya.

Ta hanyar sarrafa daidaiton shigarwa (musamman daidaici da haɗin kai) da mataki - ta{1}} gyare-gyaren mataki, za'a iya sarrafa kuskuren sakawa na Screw Linear Module tsakanin kashi 80% na ƙimar ƙira, kuma za'a iya tsawaita tsawon rayuwa zuwa fiye da sau 1.5.