Kula da inganci

TallMan Robotics: Bincike mai inganci da haɓakawa da Tsarin Tsarin Kula da Ingancin Ƙasa na Duniya

A fagen sarrafa kansa na masana'antu, TallMan Robotics ya kafa tsarin gudanarwa mai inganci mai girma guda uku{0} wanda ya shafi bincike da haɓaka sabbin abubuwa, cikakken sarrafa ingancin tsari, da tsarin takaddun shaida na ƙasa da ƙasa tare da ainihin manufar "inganta ita ce mutunci". Karɓar matsananciyar ƙaƙƙarfan aikin muhalli ta hanyar fasaha mai ƙima, dogaro da cikakken tsarin kula da ingancin sarkar don tabbatar da amincin samfura, da buɗe kofa ga manyan-ƙarshen kasuwannin Turai da Amurka tare da ƙaƙƙarfan takaddun shaida na ƙasa da ƙasa, zama amintaccen abokin masana'anta ga abokan cinikin masana'antu na duniya.

CikakkunProceQhaliCa kai: daUmPzagi dagaMicrometer zuwaNanometer

1.DanyeMaterialAccessCa kai

Ƙirƙirar tsarin gudanarwa na matakin masu ba da kayayyaki uku{0}, aiwatar da ƙayyadaddun tsarin ASTM B221 don siyan aluminium, da gudanar da bincike na gani (German Spike SPECTRO LAB kai tsaye karatun spectrometer) don kowane tsari don tabbatar da abun ciki na Fe Kasa da ko daidai da 0.15% da Si abun ciki Kasa da ko daidai 0.4% Siyan farantin karfe yana bin ma'aunin JIS G4053 kuma yana amfani da gwajin ultrasonic (GE 38DL PLUS daga Amurka) don gano lahani na ciki. Hankalin gwajin ya kai daidai da lebur rami na ƙasa na Φ 2mm, kuma duk wani lahani na ƙarfe da ya wuce matakin II an ƙi.

2. ProceQhaliCa kai

1). Na farko tsarin dubawa uku:Kafin kowane sashe na samarwa, ma'aikatan CNC, injiniyoyi masu inganci, da ingantattun ingantattun ingantattun kayan haɗin gwiwa suna bincika yanki na farko. Yi amfani da injin auna ma'auni na Zeiss ZEISS PRISMO na Jamusanci (daidai 0.5+L/500 μm) don gudanar da cikakken{3}} binciken girman saman shigarwa na layin dogo na jagorar, gami da sigogi 18 kamar madaidaiciya (Ƙasa da ko daidai da 5 μ m/m), daidaici ko daidaitawa (± 8 m), daidaitawa ko daidaitawa (± m) 5 μm), da dai sauransu Sai kawai bayan tabbatar da cancantar za a iya aiwatar da yawan samarwa.

2). Sa ido kan lokaci na ainihi{1}:A cikin tsarin sarrafa kayan aikin RV cycloidal gear, Renishaw NC4 ba -wanda aka tura ma'aunin lamba daga Jamus don yin aiki ta atomatik akan gano na'ura ga kowane 5 workpieces da aka sarrafa. Ainihin ra'ayi na ainihin bayanan bayanan haƙori (Ƙasa da ko daidai da ± 8 μm) da kuma daidaitawar haƙori (Ƙasa da ko daidai da ± 10 μm) an ba da bayanai, kuma ana gyara hanyar kayan aiki ta atomatik ta hanyar tsarin sarrafa kayan aikin na'ura don tabbatar da cewa tsarin iya aiki index CPK ya fi girma ko daidai da 1.67.

3. An gamaPtsariFullIdubawaStsarin

1). dakin gwaje-gwaje na aiki:sanye take da ma'aunin gwajin Ono na Jafananci ONOSOKKI-madaidaicin saurin gudu da mai gwada ƙarfi, yana gudanar da gwajin kaya 100% akan akwatunan gear duniya. Gudun ci gaba don sa'o'i 2 a ƙarƙashin ƙimar da aka ƙididdigewa, gano ingancin watsawa (Mafi girma ko daidai da 95%), haɓakar zafin jiki (Ƙasa da ko daidai da 40K), amo (Ƙasa da ko daidai da 60dB) da sauran alamomi, da kuma saka idanu da bakan ta hanyar mai nazarin vibration (PCB 356A16, Amurka) don tabbatar da cewa ba za a iya rasa ba.

2). Gwajin kwaikwayo na muhalli: The mikakke module bukatar sha high da kuma low zafin jiki gwajin hawan keke (-20 digiri ~ 80 digiri, 10 hawan keke), zafi alternating gwajin (20% ~ 95% RH), da kuma vibration gwajin (5 ~ 500Hz, amplitude 2mm). Ya kamata a yi amfani da ɗakin gwajin muhalli na Thermotron S100 na Amurka don tabbatar da cewa daidaiton ƙimar samfurin ya fi ko daidai da 98% a cikin matsanancin yanayi, kuma ƙarar juzu'i na sassautawa ya yi ƙasa ko daidai da 5%.

4.Traceability daIingantaMechanism

Ƙirƙiri tsarin gano samfur na tushen blockchain, inda kowane sashi aka sanya lambar QR ta musamman wacce ke yin rikodin duk bayanan rayuwar rayuwa daga lambar tanderun albarkatun ƙasa, lambar sarrafa kayan aiki, lambar mai aiki zuwa bayanan dubawa. Ta amfani da software na sarrafa ƙididdiga na SPC (Minitab, Amurka) don yin bincike na Pareto akan bayanan da ba su da lahani na wata-wata da kuma ƙaddamar da tsarin inganta 8D don batutuwan TOP3, ƙimar izinin binciken samfur na farko{3} ya ƙaru daga 95.2% zuwa 99.6% a cikin shekaru uku da suka gabata.

MusammanSlauni: MeetDbayaQhaliRkayan aiki

1. Na musammanProducts gaSemiconductorImasana'antu

Dangane da ƙayyadaddun buƙatu don gurɓataccen ƙwayar cuta a cikin kayan aikin semiconductor (ISO Class 4), an haɓaka samfuran madaidaiciyar tsaftataccen tsafta: ta amfani da kayan kwalliyar aluminium mai walƙiya (ƙasa ko daidai da 0.2 μm), haɗe tare da murfin ion (TiN shafi, kauri 2 μ m), tare da ɗigon saman ko 5 zuwa daidai gwargwado fiye da μm. 100/ft ². An kammala aiki a cikin ɗakin tsabta na Class 10000 (zazzabi 23 ± 0.5 digiri, zafi 50 ± 5% RH). Bayan wucewa gwajin barbashi na Laser (TSI 9306, USA), samfurin da aka gama yana kunshe cikin marufi guda biyu{13}}Layer anti{14}}marufi don tabbatar da cewa tsafta ya dace da ma'auni yayin bayarwa.

2. LikitaEkayan aikiHighCleanlinessPigiyoyi

Dandali mai juyawa da aka keɓance don mutummutumi na likitanci an yi shi da bakin karfe 316L (abincin carbon Kasa ko daidai da 0.03%) kuma ana niƙa gaba ɗaya. A saman da aka hõre electropolishing magani (roughness Ra kasa da ko daidai da 0.4 μm), da kuma karfe ion sharan an cire ta hanyar FDA bokan passivation tsari (nitric acid taro 20% ± 2%, zazzabi 50 ± 5 digiri). Silicon dauke da yankan ruwa haramun ne a lokacin sarrafawa, kuma samfurin da ya gama dole ne ya wuce gwajin dacewa (ISO 10993) don tabbatar da rashin cytotoxicity ko rashin lafiyan, biyan ƙaƙƙarfan buƙatun don tuntuɓar na'urorin likita kai tsaye tare da jikin mutum.

3. HsaukiImasana'antuEingantaccePigiyoyi

Domin filin nauyi injuna, ci gaban high load planetary reducers: Rana gear shaft da aka yi da 42CrMo karfe farantin (tensile ƙarfi 1080MPa), wanda aka jurewa quenching da tempering jiyya (850 digiri quenching +580 digiri tempering) don cimma wani taurin HB280-320, da kuma 5. taurin HV{6}). Ta hanyar haɓaka modules (m{8}}) ​​da ƙara adadin gears na duniya (tsararrun kayan aikin duniya 4), ƙarfin fitarwar da aka ƙididdige yana ƙaruwa zuwa 5000N · m. A lokaci guda, ana amfani da tsarin lubrication na tilastawa (masu kula da zafin mai ± 2 digiri) don tabbatar da aikin barga na tsawon sa'o'i 10000 ba tare da lahani ba a ƙarƙashin ci gaba da yanayin nauyi mai nauyi.

Kayan aikin dakin gwaje-gwaje da dubawa:Nuna Kayan Gwajin Mu

GwajiA lokacinProduction da Kafin Bayarwa: Babban Hanyoyi kafin Shiryawa don Abokan ciniki

Rahoton Gwaji a cikin Kowane Hanya don Ajiye a Fayiloli don kowane oda

Taron aCi gabaKowane oda

Ƙarshe: Ƙayyadaddun Ma'auni na Masana'antu tare da Falsafar Ƙirƙira

Babban -tsarin ƙera na TallMan Robotics shine ainihin samfuri mai girma uku{1} na "daidaicin kayan aiki x tsarin ƙirƙira x ƙimar sarrafa inganci". Ƙungiya ta tushen CNC machining, kamar "kwarangwal" na masana'anta madaidaici, yana goyan bayan ƙarfin injin matakin micrometer; Ƙirƙirar fasaha daga kwayoyin halitta zuwa jiyya na sama kamar "nama da jini", yana ba da samfurori tare da halaye na musamman; Dukkanin sarrafa ingancin tsari yana kama da "cibiyar jijiya", yana tabbatar da cewa kowane sashi yana bin ingantaccen dabaru. Wannan falsafar haɗa kayan ado na masana'antu cikin cikakkun bayanai na masana'antu ba wai kawai ke sanya samfuran TallMan Robotics su zama maƙasudin injuna daidai ba, har ma da amintaccen abokin haɗin gwiwa ga masu amfani a fannoni kamar semiconductor, kiwon lafiya, da manyan kayan aiki na ƙarshe -karshen kayan aiki - kowane samfur guda ɗaya da ke barin masana'anta, zane-zanen masana'antu ne tare da "madaidaicin buƙatun masana'antu, ci gaba da haɓaka aikin masana'antu. aiki da kai zuwa mafi girma girma.